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Spring Forming Machine Manufacturers In Pune and Suppliers in Pune
Stalwart Machinery LLP is a leading spring forming machine manufacturers in Pune, suppliers in Pune, offering highly demanding high speed spring forming machine, which are highly used in precious and large industrial sectors due to its working mechanism. Our machine is usually used for manufacturing wide variety of springs and wire-formed products with high-precision.
Working Principle of Spring Forming Machine
Being the leading Spring Forming Machine Manufacturers in Pune, compression springs, tension springs, torsion springs, extension springs, and custom wire shapes by manipulating metal wire into different configurations. Due to its smooth working procedure, these machines are used in automotive, electronics, medical devices and household appliances also.
- Wire Feeding: Straightened wire is fed into the machine through rollers or servo-controlled feeders.
- Positioning & Clamping: The wire is held securely in place by clamps or guides to ensure accurate forming.
- Forming Tools Engagement: Multiple tools like mandrels arbors and forming arms shape the wire into the desired spring form such as tension compression or torsion.
- Servo Motor Control: Each tool movement is precisely controlled by independent servo motors for multi-axis accuracy.
- Camless or Cam-Driven Operation: Depending on the machine type forming is done either through programmable servos (camless) or mechanically via cams.
- Real-Time Monitoring: Sensors monitor wire tension feed rate and spring dimensions to ensure consistency and auto-correct deviations.
- Cutting & Ejection: Once the spring is formed it is cut to size and ejected from the machine for collection or further processing.
Technical Specifications of Spring Forming Machine
For more clarifications of our Spring Forming Machine, we have mentioned below a technical sheet such as:
| Specification | Details | Remarks / Technology |
|---|---|---|
| Wire Diameter Range | 0.2 mm – 2.5 mm | High-tensile and stainless steel wire supported |
| Forming Axis | Up to 12 independently controlled axes | Camless technology with flexible tooling |
| Wire Feeding System | Servo-driven dual roller feeder | Ensures precise and stable wire feed |
| Max Wire Feed Speed | 120 m/min | Adjustable based on spring type and complexity |
| Spring Types Supported | Compression, Torsion, Tension, 2D/3D Wire Forms | Auto-switching programs for multiple designs |
| Programming Interface | Touchscreen + PC-Based Software | Supports DXF import and real-time simulation |
| Sensors & Monitoring | Load sensors, optical sensors, tension control | Real-time error detection and auto correction |
| Cutting Mechanism | Pneumatic or Servo Cutter (optional upgrade) | Fast and accurate end-cutting system |
| Output Capacity | Up to 600 pieces/min (depends on wire and design) | Ideal for high-volume production |
| Connectivity | USB, Ethernet, Wi-Fi (IoT-ready) | Remote diagnostics and firmware upgrades |
Feature of Spring Forming Machine
Being the best spring forming machine suppliers in Pune, our all types of spring forming machine are filled with multiple types of features such as:
- Increased Efficiency and Speed: We have used new and advanced types of motors in these machines that can reduce the production time by synchronizing the actions simultaneously. The new high speed wire mechanism in these machines helps for reducing the manual operation and time also. The advanced level of lubrication and cooling systems in these machines can improves overall longevity and operational efficiency of the machines.
- High Precision and Consistency: Our all types of spring forming machines are made with pure form of raw materials and connected with new advanced sensors. These work under the controlling of CNC systems and ensure precise wire feeding, bending and coiling. This mechanism can reduce any kind of material waste and advanced servo motors and sensors can provides real-time adjustments for accurate output.
- Versatile Spring Production: These CNC Spring forming machines can able to manufacture any kind springs with any shapes and sizes. All types of metals parts also compatible with our all machineries. This machine can manufacture compression, extension, torsion and custom shapes springs for giving more flexibility. The new multiple axis machines allows for intricate designs with easy formation and automated tooling changes can helps for increasing production in faster rates.
Applications of Spring Forming Machine
One of the best Spring Forming Machine distributors and traders in Pune, our all types of machines are large used in multiple types of applications such as:
- Automotive Industry: We manufacture our spring forming machines to the automotive industry's high specifications. Our machines ensure precise suspension springs valve springs and seat adjuster components that ensure long life and dependability in performance.
- Electronics & Appliances: We specialize in the production of miniature precision springs used in electronic devices and parts. Our plants can produce ultra fine wire springs used in switches battery contacts and intricate device connectors to micron level precision.
- Medical Equipment: We produce spring forming machines specifically intended to meet the accurate needs of the medical sector. Our machines form stainless steel springs for medical devices and walking aids where accuracy and sterilization take center stage.
- Aerospace: We offer high-performance solutions to the aerospace industry where accuracy and safety go hand in hand. Our machines are used to create special high-tensile springs needed in control systems landing gear parts and engine parts.
Stalwart Machinery LLP is one of the Premier spring forming machine Manufacturers, Suppliers in Pune, renowned for delivering cutting edge, high speed machinery at latest affordable prices based in Pune, India. All types of spring forming machines are highly demanding from large industrial sectors for improving the performance and making of high accuracy of spring. These springs are usually used in automotive, aerospace and multiple industries. For more information, contact us today.
Frequently Asked Questions (FAQs)
A Spring Forming Machine is an advanced CNC-controlled machine used to create various complex spring shapes. It can bend, twist, and form wire into different configurations with high precision.
It can manufacture extension springs, torsion springs, double torsion springs, and wire forms. The machine's flexibility allows for intricate and custom spring designs.
A Spring Coiling Machine mainly produces helical springs, such as compression and tension springs. In contrast, a Spring Forming Machine creates more complex spring shapes, including hooks and custom wire forms.
Regular maintenance, proper wire selection, and precise programming of CNC settings help maximize efficiency. Using high-quality tooling and lubrication also extends machine life and enhances performance.
