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Spring Forming Machine Manufacturers in India
Stalwart Machinery LLP is one of the Premier Spring Forming Machine Manufacturers in India, Suppliers in India, Specialized in designing top-grade, high performing customized spring forming machines at latest latest affordable rates in India, We offer range of options from CNC to Manual Spring Forming Machiner which are capable for producing a wide range of springs and wire components with accuracy, consistancy and efficiency.
Provided machines are widely used across worlds precision-driven industries such as automotive, aerospace, electronics. These machines can produce compression springs, tension springs, torsion springs, extension springs, and custom wire shapes by manipulating metal wire into different configurations. Due to its smooth working procedure, these machines are used in automotive, electronics, medical devices and household appliances also.
Types of Spring Forming Machine
The leading spring forming machine manufacturers in India, we are providing the new innovative spring forming machines such as:
- Standard CNC Spring Forming Machine:These machines are integrated with new technological and highly automated precision-driven systems which are usually used in manufacturing of various types of springs. Our standard CNC spring forming machine is used for making complex spring shapes with high amount of accuracy and efficiency as well.
- Standard Zigzag Spring Forming Machine: Our standard zigzag machine is used for producing zigzag or serpentine springs. These types of springs and machines are used in furniture, automotive, and industrial applications or equipment manufacturing. We have used a heavy-duty frame in these machines for handling high-tensile wires efficiently. The use of servo motor control in these machines helps in increasing speed as compared to traditional mechanical systems.
- Standard Torsion Spring Forming Machine: These machines are used for making torsion springs which can store rotational energy and are widely used in various types of industrial sectors. We have incorporated multiple technological innovations such as high-precision rotation control for ensuring accurate coil winding for different torsion angles and multi-axis servo motors for forming complex spring geometries.
- Standard Compression Spring Forming Machine: Our new Compression spring forming machines are widely used for manufacturing compression springs which can absorb and store energy under load. These machines are integrated with high-speed coiling winding mechanisms for achieving uniform coil spacing and consistency. These machines are highly used in heavy industrial machinery, automobile suspension systems, and railways.
Technical Specifications of Spring Forming Machine
For more clarifications of our Spring Forming Machine, we have mentioned below a technical sheet such as:
| Specification | Standard CNC Spring Forming Machine | Standard Zigzag Spring Forming Machine | Standard Torsion Spring Forming Machine | Standard Compression Spring Forming Machine |
|---|---|---|---|---|
| Machine Type | CNC Multi-Axis | PLC-Controlled Zigzag | CNC Torsion | CNC/PLC Compression |
| Wire Diameter (mm) | 0.2 – 8.0 | 1.5 – 6.0 | 0.3 – 10.0 | 0.2 – 12.0 |
| Max Wire Length (mm) | 12,000 | 8,000 | 10,500 | 15,000 |
| Spring Types | Helical, Conical, Extension, Custom | Zigzag, Serpentine, S-Shaped | Single, Double, Variable Torsion | Coil, Barrel, Conical, Variable Pitch |
| Number of Axes | 3 – 16 | 2 – 5 | 4 – 12 | 2 – 10 |
| Max Production Speed (CPM) | 600 | 400 | 500 | 800 |
| Cutting Speed (ms) | 20 – 50 | 40 – 70 | 25 – 55 | 15 – 40 |
| Accuracy (mm) | ± 0.01 | ± 0.03 | ± 0.02 | ± 0.01 |
| Control System | CNC Touchscreen, G-Code | PLC, Servo Control | CNC AI Optimization | 3D CAD + CNC |
| Forming Angle Range (°) | 0 – 360° | 10 – 180° | 0 – 720° | 0 – 360° |
| Max Wire Feed Rate (mm/s) | 500 | 300 | 450 | 600 |
| Max Bending Torque (Nm) | 25 | 15 | 30 | 20 |
| Load Capacity (kg) | 50 – 300 | 30 – 200 | 40 – 250 | 60 – 400 |
| Material Compatibility | Stainless Steel, Carbon Steel, Alloy Steel, Titanium, Copper | High-Tensile Steel, Alloy Steel | Carbon Steel, Stainless Steel, Bronze, Titanium | High-Carbon Steel, Stainless Steel, Alloy Steel |
Features of Spring Forming Machine
As leading spring forming machine suppliers in India, our all types of spring forming machine are filled with multiple types of features such as:
- Versatile Spring Production: Our CNC spring forming machines can manufacture springs of any shape and size, and are compatible with all types of metal parts. They offer flexibility by producing compression, extension, torsion, and custom-shaped springs. The multi-axis capabilities allow for intricate designs and easy formation, while automated tooling changes increase production rates.
- Increased Efficiency and Speed: These machines feature advanced motors that reduce production time by synchronizing actions simultaneously. The high-speed wire mechanism minimizes manual operation and saves time. Additionally, advanced lubrication and cooling systems improve the overall longevity and operational efficiency of the machines.
- High Precision and Consistency: All our spring forming machines are built with high-quality raw materials and equipped with advanced sensors. These sensors work under the control of CNC systems to ensure precise wire feeding, bending, and coiling, which reduces material waste. Advanced servo motors and sensors provide real-time adjustments for accurate output.
Applications of Spring Forming Machine
One of the topmost Spring Forming Machine Suppliers in India, our all types of machine areused in multiple types of applications such as:
- Automotive suspension, engine, and transmission spring components
- Precision medical devices, implants, and surgical instruments
- Aerospace and aviation high-performance spring production
- Electronics, electrical connectors, and circuit board springs
- Industrial machinery, tools, and heavy equipment springs
- Household appliances, furniture, and consumer product components
- Construction, infrastructure, and structural reinforcement applications
- Defense, military hardware, and tactical equipment manufacturing
- Agricultural machinery, tools, and farm equipment springs
Stalwart Machinery LLP is one of the leading Spring Forming Machine Manufacturers and Suppliers in India, offering a premium range of high-performing, durable, and advanced spring forming machines as per the customers need. Our provided machines are specially designed to meet the diverse industrial demands by enhancing spring production accuracy and performance. For more information, contact us today!
Frequently Asked Questions (FAQs)
A Spring Forming Machine is an advanced CNC controlled machine which used for create various complex spring shapes with different sized. It can bend, twist, and form wire into different configurations with high precision as per industry need.
Different types of Spring manufacture by Spring Forming Machine Like extension springs, torsion springs, double torsion springs, and wire forms.
A Spring Coiling Machine is one automatic device which produces multiple types of springs, such as compression and tension springs. In contrast, a Spring Forming Machine creates more complex spring shapes with multiple sizes, including hooks and custom wire forms.
Regular maintenance, proper wire selection, and precise programming of CNC settings help maximize efficiency and Productions of spring. Using high-quality tooling and lubrication also extends machine life and enhances machine performance.
