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Automatic Spring Coiling Machine Manufacturers in India
Stalwart Machinery LLP is world’s leading Automatic Spring Coiling Machine Manufacturers and Suppliers in India, We are specialized in delivering custom and high-performing automatic spring coiling machines as per the customers requirement, Our offered machines are customized for delivering exceptional performance in wire feed control, coiling, and cutting processes. Due to the involvement of CNC technology, can allow for precise control over the coiling process and ensures consistent spring dimensions and complex designs. Let’s check out its multiple types, it’s using benefits, new features and applications also!
Types of Automatic Spring Coiling Machine
As a leading automatic spring coiling machine manufacturers in India, we are providing the best and new technological automatic spring coiling machine such as:
- Automatic Torsion Spring Coiling Machine: Our new technological automatic torsion spring machines are specially designed for making high-precision torsion springs used in large industrial sectors such as automotive, aerospace, and medical equipment. The use of new servo motors in these machines helps achieve more accuracy in work.
- Repute Spring Coiling Machine: These are our advanced and new technological high-speed machines capable of producing a large amount of springs with high accuracy. Full automation and smart programming in these machines help reduce manual effort and increase productivity. The hybrid drive system ensures smooth operations.
- Rolling Shutter Spring Coiling Machine: These are our specialized machines used for manufacturing high-tensile rolling shutter springs, widely used in security doors and industrial shutters. The auto-cut & length adjustment feature in these machines reduces post-production finishing work and is used in warehouse safety enclosures.
- Metal Automatic Bonnell Spring Coiling Machine: Our new Bonnell spring coiling machine is used in mattress and furniture manufacturing processes and can produce Bonnell type springs with high-quality spring systems. The high-speed coiling and knotting increase productivity and efficiency, and full automatic production line compatibility helps achieve more production.
Technical Specifications of Automatic Spring Coiling Machine
For detailed information, we have mentioned below a technical sheet such as:
| Parameter | Automatic Torsion Spring Coiling Machine | Repute Spring Coiling Machine | Rolling Shutter Spring Coiling Machine | Metal Automatic Bonnell Spring Coiling Machine |
|---|---|---|---|---|
| Wire Diameter (mm) | 0.2 – 10 | 0.3 – 8 | 1.5 – 12 | 1.8 – 4.5 |
| Max Production Speed (pcs/min) | 500 | 800 | 300 | 600 |
| Number of Axes (CNC Control) | 3 – 6 | 3 – 5 | 2 – 4 | 3 – 6 |
| Spring Length Range (mm) | 5 – 500 | 3 – 450 | 10 – 800 | 15 – 700 |
| Spring Inner Diameter (mm) | 2 – 50 | 1 – 45 | 5 – 70 | 8 – 55 |
| Coiling Head Speed (RPM) | 6000 | 7500 | 4000 | 5000 |
| Power Consumption (kW) | 5 – 15 | 4 – 12 | 6 – 18 | 5 – 10 |
| Machine Weight (kg) | 800 – 5000 | 600 – 4000 | 1200 – 6000 | 700 – 4500 |
| Servo Motor Power (kW) | 3 – 7 | 2.5 – 6 | 4 – 8 | 3 – 5 |
| Lubrication System | Auto (Smart Oil Spray) | Auto (Lubrication Pump) | Auto (Heavy-Duty Lubrication) | Auto (Intelligent Lubrication) |
| Error Detection Rate (%) | 98% accuracy | 97% accuracy | 96% accuracy | 99% accuracy |
Features of Automatic Spring Coiling Machine
Being the top Automatic spring coiling machine suppliers in India, our all types of machines are highly used in multiple types of industries due to its various new features such as:
- High-Speed Operation: Our all types of automatic spring coiling machines can produce springs at a rapid rate to enhance productivity.
- Precision Control: These all machines can ensure accurate coiling with minimal deviation and maintain consistency in spring quality.
- Touchscreen Interface: It has a user-friendly design and a digital control panel for easy setup and adjustments.
- Multi-Axis Servo System: These machines provide enhanced flexibility in shaping various spring designs with high accuracy.
- Automatic Wire Feeding: The use of automatic wire feeding systems in these machines can reduce manual effort and ensure continuous operation.
- Real-Time Monitoring: These machines can detect even minor issues and provide alerts to minimize production defects.
- Tooling Versatility: It has higher tooling versatility and multiple tooling configurations for producing different types of springs.
- Energy Efficiency: Optimized power consumption reduces operational costs without compromising performance.
Applications of Automatic Spring Coiling Machine
These all types of machines are majorly used in multiple types of industrial sectors such as:
- Automotive suspension, engine, and transmission spring production
- Medical devices, surgical instruments, and implant manufacturing
- Aerospace, aviation, and defense spring component production
- Industrial machinery, robotics, and automation equipment springs
- Electronics, electrical contacts, and precision spring applications
- Furniture, mattress, and upholstery spring manufacturing
- Agricultural machinery, hand tools, and equipment springs
- Toy, sporting goods, and consumer product springs
- Construction, hardware, and architectural fitting springs
Stalwart Machinery LLP one of the Premium high quality Automatic spring coiling machine manufacturers and suppliers in India, Get customized high performing machines at latest Pricess across the India, Our offered machines are designed by using the latest automation technology which minimizes manual intervention, enhances production efficiency and ensures consistent output. We have used multiple types of new technological updates for improving the overall performance of the machines and used in multiple types of large industrial sectors. Contact us today for more information.
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Frequently Asked Questions (FAQs)
The Automatic Spring Coiling Machine is built to coil wire into springs without the need for human help with accurate result and multiple sizes.
To use a manual machine, the operator must provide input at every step, but an automatic machine does these jobs wire feeding, coiling and cutting alone.
They use CNC systems to feed wire through mechanisms with adjustable rollers which create coils of specific pitch, thickness and dimensions.
Software or digital controls manage the speed electronically, so it can be changed exactly as needed for type of wire, length of springs and production factors.
Multiple types of Springs can be made with the help of these machines in different sizes like springs, tension (extension) springs or sometimes torsion springs, depending on how the machine is set up.
