CNC Spring Machine

CNC Spring Machine Manufacturers in India

Stalwart Machinery LLP is one of the Premier CNC Spring Machine Manufacturers in India and suppliers in India, are renowned for delivering high-performing, customized wide range of CNC Spring Machine as per the customers and Industrial requirement. Our offered premium-quality CNC spring machines designed to automate and optimize the spring and wire-form production process with exceptional precision. It can control the movement of wire and feeds into a coiling or forming process to create springs of various shapes and sizes as well. These are equipped with multiple types of axes (2, 3, 4, 6, etc.) for getting more complex spring shapes and wire forms.

Types of CNC Spring Machine

Being the topmost CNC spring machine manufacturers in India, we are providing the best quality of CNC spring machines such as:

  • CNC Compression Spring Machine: These machines are used for producing helical compression springs with precise coil spacing and uniform pitch. This machine can produce springs with variable pitch and diameters. We have used new servo motor technology in these machines for the feeding mechanism with more accuracy. These are highly applied in the automotive and aerospace industries.
  • CNC Torsion Spring Machine: Our new CNC torsion spring machine is used for manufacturing torsion springs with precise angular bending for multiple types of applications. The new multi-axis control in these machines helps for making complex torsion spring shapes. For getting more accurate output, we have used new 3D simulation software. This allows operators to visualize and test spring designs before production.
  • CNC Extension Spring Machine: The fully automatic coiling system in these machines enhances looping functions and a high-speed forming mechanism increases productivity. The robotic integration in these machines helps for reducing human intervention.
  • CNC Wire Forming Machine: Our new CNC wire forming machine is used for creating complex wire forms and custom-shaped components. The multiple axis control mechanism in these machines can control wire thickness and materials. The programmable tooling in these machines allows for rapid changeover over time. For getting higher accuracy, we have involved a laser measurement system for detecting even minor errors.

Technical Specifications of CNC Spring Machines

For detailed information, we have mentioned below a technical sheet such as:

Specification CNC Compression Spring Machine CNC Torsion Spring Machine CNC Extension Spring Machine CNC Wire Forming Machine
Wire Diameter Range 0.1 mm – 20 mm 0.2 mm – 15 mm 0.1 mm – 12 mm 0.2 mm – 14 mm
Coiling Speed Up to 400 coils/min Up to 250 coils/min Up to 300 coils/min Variable, based on shape complexity
Number of Controlled Axes 4 – 12 4 – 10 4 – 8 6 – 16
Feed Mechanism Servo-driven precision wire feeding Multi-axis servo-controlled High-speed servo-controlled CNC multi-bending arm system
Cutting System Rotary or hydraulic cutter Pneumatic or hydraulic cutter Pneumatic or laser cutter Blade or laser cutting
End Forming Programmable closed/open ends, tapered ends Precision leg bending and shaping Various hook and loop formations Custom wire-bending capabilities
Material Compatibility Stainless steel, titanium, high-carbon steel Spring steel, phosphor bronze, titanium Stainless steel, nickel alloy, copper Steel, aluminum, copper, composite materials
Accuracy & Tolerance ±0.02 mm ±0.03 mm ±0.02 mm ±0.05 mm
Control System Advanced CNC with touch-screen interface Intelligent CNC with real-time adjustments Smart CNC with programmable automation AI-integrated CNC for adaptive learning
Programming Software CAD/CAM compatible, 3D simulation support CAD/CAM support, real-time monitoring Smart CAD programming, digital prototyping AI-based learning software, CAD interface
Safety Features Emergency stop, overload protection Safety sensors, automatic shutdown Overload detection, auto shutdown Collision detection, smart emergency braking

Features of CNC Spring Machines

We are one of the leading CNC Spring Coiling Machine suppliers in India, these all types of machines are filled with new features such as:

  • Multi-Axis Servo Control: These machines are equipped with a new multi-axis servo control mechanism, which helps with wire feeding, bending, and coiling with programmable accuracy.
  • Automatic Wire Feeding System: The use of a new automatic wire feeding system in these CNC spring machines maintains consistency in wire tension and smooth material handling for flawless production.
  • High-Speed Coiling & Forming: This enables rapid spring production while maintaining tight tolerances and uniformity.
  • AI-Based Real-Time Monitoring: We have used new AI-based real-time sensors in these machines that detect defects and optimize machine performance.
  • CAD/CAM Integration: The new technological CAD and CAM integration in these machines can seamlessly simulate the overall working process and design complex shapes.
  • Laser Measurement & Inspection: Laser measurement in these machines ensures proper dimensional accuracy by scanning and correcting coil variations.
  • IoT & Remote Monitoring: Enables predictive maintenance and real-time diagnostics through cloud connectivity.

Applications of CNC Spring Machine

These all types of machines are majorly used in multiple types of industrial sectors such as:

  • Automotive suspension and engine valve springs for durability and performance
  • Aerospace actuator and landing gear springs for high-stress applications
  • Medical implants, stents, and surgical instruments requiring precision springs
  • Industrial automation springs for robotic arms and CNC machinery
  • Electronics micro-springs for circuit boards and connectors stability
  • Defense recoil and firing mechanism springs for military firearms
  • Robotics tension and torsion springs for motion control systems
  • Construction heavy-duty springs for shock absorption and stability
  • Agricultural irrigation and machinery springs for durability and efficiency
  • Furniture mattress and upholstery springs for ergonomic support systems

Stalwart Machinery LLP is one of the reputed topmost CNC Spring Coiling Machine Manufacturers and Suppliers in India, We are dedicated to delivering and producing specially designed extension springs with hooks, loops, and other types of configurations Machines. This machine is used for making spring and these springs are used in multiple types of industrial sectors. The involvement of new technological updates in these machines helps for improving overall performance. For more information, contact us today.

Frequently Asked Questions (FAQs)

CNC Spring Machine is an Automatic control device with the help of this device different types of spring are produced like compression, tension and torsion springs, as well as wire forms, can be made computer-controlled and to the same specs each time.

  • A. Compression springs
  • B. Tension or extension springs, are used.
  • C. Torsion springs
  • D. There are double torsion springs.
  • F. Wire forms can be made to order in a variety of spring shapes.

CNC Spring Machines provide quick, accurate manufacturing, decrease chances of error, support complex springs and simplify changing between different spring designs with the use of software.

  • A. Stainless steel
  • B. High-carbon steel
  • C. Music wire
  • D. Phosphor bronze
  • F. Copper is one, yet there are other spring-grade alloys.
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