CNC Wire Forming Machine Manufacturers in India

Stalwart Machinery LLP is one of the leading CNC wire forming machine manufacturers and suppliers in India, specializing in delivering Fully Automated CNC Control, high speed production machine at latest affordable prices in india. Our CNC wire forming machines are fully computer-controlled systems designed to bend and shape metal wire into highly precise and complex 2D and 3D geometries. These are used for drilling and bending tools and ideal for using for high volume production. The use of new CNC controlling helps for getting more accurate details in the work and automates the whole process of forming wire into desired shapes. Let’s check out its multiple types, it’s using benefits and applications also.

Types of CNC wire forming machine

As a leading CNC wire forming machine manufacturers in India, we are providing multiple types of CNC wire forming machine such as:

CNC Compression Spring Coilers: Our new CNC compression spring coilers are specially designed for making compression springs with higher precision and use of new high speed motors helps for improving overall performance and productivity as well. The real time error detection in these machines reduces any unnecessary errors.

CNC Torsion Spring Machine: These machines are used for producing torsion and double torsion springs. The new automatic wire feed adjustment systems with AI integration help for enhancing performance. For easy controlling of the process, we have used smart touch-screen controls for easy customization. These machines are used in industrial machinery, door hinges, automotive locks, electronics, and home appliances.
CNC Multi-Slide Wire Forming Machines: Our new multi-slide forming machines are ideal for making complex wire and springs with multiple bends and angles. These machines have 3D bending capabilities with robotic assistance. They come with IoT-enabled remote monitoring and predictive maintenance as well. We have used servo motors inside the machine for improving performance, and these are used in aerospace and defense components.
CNC Four-Slide Wire Forming Machines: These are mostly demanded from large industrial sectors due to their ability to produce wires in large volume. In these machines, we have used AI-powered optimization to minimize material waste and integration of CAD-to-production for quick prototyping. Due to their overall working mechanism, these are highly used in medical-grade wire components and customized metal fasteners.

Technical Specifications CNC wire forming machine

For more clarifications, we have mentioned below a technical sheet of our CNC wire forming machine such as:

Specification	CNC Compression Spring Coilers	CNC Torsion Spring Machine	CNC Multi-Slide Wire Forming Machines	CNC Four-Slide Wire Forming Machines
Wire Diameter Range	0.2mm – 20mm	0.3mm – 15mm	0.2mm – 12mm	0.3mm – 10mm
Max Forming Speed	200 m/min	150 m/min	120 m/min	100 m/min
Axis Control	2 – 12 Axes	3 – 10 Axes	4 – 16 Axes	4 – 12 Axes
Wire Feed System	Servo Motor Driven	Servo & Pneumatic System	Servo Controlled	Servo & Hydraulic Combination
Spring Types Supported	Compression, Conical, Barrel, Double Tapered	Torsion, Double Torsion, Variable Pitch	Hooks, Clips, Zigzags, Custom 3D Shapes	Brackets, Clamps, Electrical Contacts
Camless Technology	Yes	Yes	Yes	Yes
Programming Interface	Touchscreen with CAD Integration	Touchscreen, Auto CAD Import	3D CAD Programming	CNC Control with Simulation
Material Compatibility	Carbon Steel, Stainless Steel, Titanium	Carbon Steel, Alloy Steel	Spring Steel, Aluminum, Copper	Stainless Steel, Brass, Aluminum
Coiling Direction	Left & Right	Left & Right	Multi-Angle	Multi-Angle
Mandrel Support	Adjustable Mandrel	Servo Mandrel Support	Flexible Mandrel System	Multi-Slide Mandrel Support
Cutting Mechanism	Rotary Cutter	Hydraulic Cutter	Servo-Controlled Blade	Pneumatic or Hydraulic Cutter
Machine Control System	CNC with Servo Motors	CNC with Feedback Loop	CNC with AI Learning	CNC with Motion Sensors
Tension Control	Automatic Real-Time Adjustment	Digital Load Cell Control	Servo-Based	Precision Hydraulic System
Tool Change Time	< 10 min	< 15 min	< 20 min	< 20 min

Features of CNC Wire Forming Machine

Being the topmost CNC Wire Forming Machine suppliers in India, our all types of machines are highly used in multiple types of industries due to its various new features such as:

Features	Benefits
Fully Automated CNC Control	Enhances precision, reduces manual errors, and speeds up production.
Multi-Axis Control (3 to 12 Axes or More)	Allows complex and intricate wire formations with high accuracy.
High-Speed Servo Motors	Increases production efficiency and ensures smoother operations.
3D Wire Bending Capabilities	Enables the creation of complex geometries used in advanced engineering.
Real-Time Monitoring & Error Detection	Minimizes defects, reduces downtime, and ensures consistent quality.
Integration with CAD/CAM Software	Simplifies design-to-production workflow for custom wire forms.
Tool-Free Adjustments & Quick Setup	Saves time during machine changeovers and increases operational flexibility.
Versatile Material Compatibility	Works with a range of materials like steel, aluminum, copper, and titanium.
Fully Automated CNC Control	Enhances precision, reduces manual errors, and speeds up production.

Applications of CNC Wire Forming Machine

These all types of CNC wire forming machine are highly used multiple types of industrial sectors and gives more performance such as:

Automotive industry spring and wire component manufacturing
Medical device precision wire forming and bending
Aerospace wire components for structural and functional use
Furniture and home appliance wire frame production
Electronics industry wire connectors and terminal fabrication
Agricultural equipment wire parts and support structures
Construction industry rebar and reinforcement wire bending
Sporting goods wire frames, handles, and accessories
Retail display racks, stands, and wire shelving units
Custom wire prototyping for industrial and consumer applications

Stalwart Machinery LLP is Worlds largest CNC Wire Forming Machine manufacturers and suppliers in India, We are specialized in delivering premium, customized and high performing CNC Wire forming machine as per the customer needs. Our offered machines are highly used in large industrial sectors due to their maximum productivity and performance. The use of new technological innovations in these machines leads to more accuracy. For more information, contact us today.

Frequently Asked Questions (FAQs)

A CNC Wire Forming Machine uses computers to bend, twist and shape wire with high accuracy and very little human effort.

Clips, brackets, hooks, frames, springs and custom parts are produced by manufacturers for industries such as automotive, furniture, construction, electronics, medical and display systems.

While both procedures bend wire, CNC Wire Forming Machines are able to build complex bent forms using several axes, while regular wire bending machines mainly focus on making shapes in only one plane.

Using the CNC (Computer Numerical Control) system, machines can be programmed to form each bend and shape precisely, with results always matching and designs easy to modify.