+91 9699199208
CNC Spring Forming Machine Manufacturers In Pune
Stalwart Machinery LLP, is a leading CNC spring forming machine manufacturers and suppliers in Pune, We designed Innovative and technologically advanced machinery for high-precision spring production, We are presenting our new technological CNC spring forming machine, Our Provided machine is usually used for making accurate and high quality of springs. These springs are used in different kind of industrial sectors such as automotive, defense and aerospace sectors.
We have made these machines with new technological innovations for increasing accuracy factors and gives higher performance in every applied application. Below, we have listed down some types of our CNC spring forming machine, its using benefits and applications also!
Types of CNC Spring Forming Machine
Being the best CNC spring forming machine manufacturers in Pune, we are providing multiple types of CNC forming machine such as:
- CNC Torsion Spring Forming Machines: We produce CNC Torsion Spring Forming Machines that form complex twisted spring profiles and complex angular bends with ease. 3D simulation of the machines inbuilt ensures perfect formation of each individual spring on a single pass. Such accuracy minimizes production error and more consistency of output in lots.
- CNC Compression Spring Formers: We design our CNC Compression Spring Formers to meet the needs of high-speed precision manufacturing. These machines are equipped with advanced servo motors that deliver tight control over tolerance during production. With a focus on productivity, we’ve minimized setup time allowing for seamless changeovers and reduced machine downtime.
- Multi-axis CNC Wire Forming Machines: We produce and manufacture Multi-axis CNC Wire Forming Machines which are more adaptable than traditional spring production. The 12-axis synchronism facility enables equipment to be used to produce wire forms with more complex designs like ring hooks and clips. Artificial Intelligence tooling design also offers the maximum inventive liberty and manufacturing accuracy.
- CNC Extension Spring Formers: Our Extension Spring Formers are used to replicate coil sizes even through prolonged production runs. We utilize smart tension controllers and feedback sensors that auto-compensate their efforts towards maintaining coil precision. This leads to extension spring uniformity and batch-to-batch reduction.
Technical Specifications of CNC Spring Forming Machine
For detailed information, we have mentioned below a technical sheet such as:
| Category | Specification | Details |
|---|---|---|
| Axis Control | Number of Servo Axes | 4 / 8 / 12-axis options with individual motor control |
| Wire Diameter Range | Input Capacity | 0.2 mm to 6.5 mm (material-dependent) |
| Wire Feeding Speed | Max Feed Speed | Up to 120 m/min with real-time tension control |
| Forming Speed | Max Coil Output | 300–1000 springs/min (varies by design) |
| Tolerance Accuracy | Coil Precision | ±0.02 mm (with smart error detection and auto-correction) |
| HMI Interface | Display System | 15” industrial touchscreen with multilingual interface |
| Remote Access | Connectivity | Industry 4.0 enabled with cloud-based remote diagnostics |
| Tooling System | Setup Time | Less than 10 minutes with modular quick-change tooling |
| Simulation Support | 3D Programming | On-screen 3D simulation with step-by-step coil design preview |
| Materials Supported | Spring Materials | Carbon steel, stainless steel, titanium, music wire, Inconel |
Features of CNC Spring Forming Machine
Being the best CNC Spring Forming Machine suppliers in Pune, our all types of machines are highly used in multiple types of industries due to its various new features such as:
- Full Digital Servo Control: We employ single servo motors per axis to deliver full digital motion control along the machine. This offers real-time speed control to provide precise and responsive spring forming in processing. Our process produces smoother motion and better quality of all spring forms.
- Smart HMI with Remote Diagnostics: We provide plug-and-play smooth touch Human Machine Interfaces. Our HMI solutions include real-time production analysis with remote diagnostic capabilities. Industry 4.0 ready, we can provide smart machine monitoring and faster maintenance response times.
- Automatic Wire Feeding & Cutting System: We have cutting and wire feeding capacity, engineered to provide high-speed cutting, optimized for accuracy applications. High-technology tension sensors, continuously monitoring and controlling the feed rate, minimize wire wastage and provide smooth production run. This provides improved cycle times and material-conservative usage.
- Tooling Flexibility with Quick Change Setup: We fit our machines with modular tool systems that facilitate tool changeover in an instant without the need for manual reset by the operator. Auto-calibration feature helps ensure consistency in accuracy even during changeovers from one type of spring to another. The feature enhances productivity and reduces downtime in dynamic production environments.
- AI-Based Error Detection: We implement machine learning operations which detect any variation of spring geometry as and when it takes place. Real-time automatic correction is achieved without affecting the machine that supports ongoing manufacturing process. Reduction of scrap is minimized to the minimum level, and general forming process reliability is maximized.
Applications of CNC Spring Forming Machine
These all types of machines are majorly used in multiple types of industrial sectors such as:
- Aerospace & Defense: We produce light-weight high-tensile springs to rigorous defense and aerospace standards. Our springs are engineered to withstand properties in ruthlessly harsh environments and deliver reliable performance over the long term. From war equipment to flight control systems, our springs offer security and additional mechanical integrity.
- Automotive Industry: We provide precision springs solutions to the automotive sector such as coil springs recliner springs and clutch springs. The equipment produces products that are in line with industry standards regarding strength and durability. The springs have applications in safety-critical functions such as suspension systems where performance is paramount.
- Medical Devices: We provide stainless steel and titanium spring solutions to be applied in surgical implants and devices. They are produced under quality control to achieve accuracy and biocompatibility. Tool stent micro springs and minimally invasive technology can be made with our machines.
- Electronics & Electricals: We supply micro springs for application in connectors relays and sensitive electrical equipment. Our products are manufactured using high tolerance precision ultra-miniature machines for accommodating miniaturized electronic assemblies. It offers reliable contacts and reliability in high-performance systems.
Stalwart Machinery LLP is one of the Best CNC Spring Forming Machine Manufacturers, Suppliers in Pune, offering Custom and well-designed quality-oriented high performing machines as per the customers requirement also we offer a variety of CNC spring forming machines, including 3-axis and 6-axis models based in Pune. This machine is used for making high quality of springs which are used in multiple types of industrial sectors. The involvement of new technological updates in these machines helps for improving overall performance and productivity. For more information, contact us today.
Frequently Asked Questions (FAQs)
A CNC Spring Forming Machine is an advanced machine used to produce various complex-shaped springs. It uses multiple servo motors for precise wire bending, coiling, and shaping.
It can manufacture compression springs, torsion springs, extension springs, wire forms, and specialty-shaped springs. The machine’s multi-axis control allows for intricate designs.
These machines offer high precision, fast production speed, and flexibility in design. They reduce manual errors and ensure consistent quality for mass production.
Consider wire diameter capacity, the number of axes, production speed, and software compatibility. Also, ensure it meets the specific requirements of your spring designs.
